Operations Management
13th Edition
ISBN: 9781259667473
Author: William J Stevenson
Publisher: McGraw-Hill Education
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Chapter 10, Problem 6P
Summary Introduction
To determine: The upper and lower control limits for the fraction and decide if the process is in control.
Introduction: Quality is a measure of excellence or a state of being free from deficiencies, defects and important variations. It is obtained by consistent and strict commitment to certain standards to attain uniformity of a product to satisfy consumers’ requirement.
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Develop a p chart with 3 sigma control limits and evaluate whether the process is in statical control
An automatic filling machine is used to fill 1-liter bottles of cola. The machine’s output is approximately normal with a mean of 1.0 liter and standard deviation of .01 liter. Output is monitored using means of samples of 25 observations.
Determine upper and lower control limits that will include roughly 97% of the sample means when the process is in control. Using Appendix B, Table A to find the value of Z corresponding to the mean control limits.
Can someone please explain to me how to complete 3-sigma control limits (upper and Lower) using Excel?
This is the question I am trying to answer:
Thirty-five samples of size 7 each were taken from a fertilizer-bag-filling machine at Panos Kouvelis Lifelong Lawn Ltd. The results were: Overall mean = 57.75 lb., Average range R = 1.78 lb.a) For the given sample size, the control limits for 3-sigma x chart are:Upper Control Limit (UCL) = ____Ib (round your response to three decimal places)
Chapter 10 Solutions
Operations Management
Ch. 10.2 - A potato chip is a delicate thing Fragile A pound...Ch. 10.2 - A potato chip is a delicate thing Fragile A pound...Ch. 10.5 - It's estimated that more than 7 000 hospital...Ch. 10.5 - It's estimated that more than 7 000 hospital...Ch. 10 - Prob. 1DRQCh. 10 - Prob. 2DRQCh. 10 - Prob. 3DRQCh. 10 - Prob. 4DRQCh. 10 - Prob. 5DRQCh. 10 - Prob. 6DRQ
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- Breeze Toothpaste Company has been having a problemwith some of the tubes of toothpaste leaking. The tubes are packedin containers with 100 tubes each. Ten containers of toothpastehave been sampled. Th e following number of toothpaste tubeswere found to have leaks: Develop a p-chart with 3-sigma control limits and evaluatewhether the process is in statistical control.arrow_forwardAt Quick Car Wash, the wash process is advertised to take less than 8 minutes. Consequently, management has set a target average of 440 seconds for the wash process. Suppose the average range for a sample of 9 cars is 10 seconds. Use the accompanying table to establish control limits for sample means and ranges for the car wash process. Factors for calculating three-sigma limits for the x-chart and R-chart Size of Sample (n) Factor for UCL and LCL for x-chart (A2) Factor for LCL for R-Chart (D3) Factor for UCL for R-Chart (D4) 2 1.880 0 3.267 3 1.023 0 2.575 4 0.729 0 2.282 5 0.577 0 2.115 6 0.483 0 2.004 7 0.419 0.076 1.924 8 0.373 0.136 1.864 9 0.337 0.184 1.816 10 0.308 0.223 Part 2 The UCLR equals enter your response here seconds and the LCLR equals enter your response here seconds. (Enter your responses rounded to two decimal places.)arrow_forwardFactors for Computing Control Chart Limits (3 sigma) Auto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: Day Mean x (mm) Range R (mm) 1 156.9 4.2 2 153.2 4.6 3 153.6 4.1 4 155.5 5.0 5 156.6 4.5 Part 4 c) What are the (UCLx) and (LCLx) using 3-sigma? (UCLx) = mm (round your response to two decimal places). (LCLx) = mmarrow_forward
- Management at Webster Chemical Company is concerned as to whether caulking tubes are being properly capped. If a significant proportion of the tubes are not being sealed, Webster is placing its customers in a messy situation. Tubes are packaged in large boxes of 135. Several boxes are inspected, and the following numbers of leaking tubes are found: View an example Sample 1 2 3 Get more help. 4 Tubes 7 7 8 5 1 5 6 7 Calculate p-chart three-sigma control limits to assess whether the capping process is in statistical control. The UCL, equals 1 Sample 8 8 9 10 11 12 13 14 Tubes 7 2 4 8 6 9 MacBook Pro 3 Sample 15 16 17 18 19 20 Total Tubes 8 3 3 5 and the LCL equals (Enter your responses rounded to three decimal places. If your answer for LCL, is negative, enter this value as 0.) 3 6 104 Clear all Check answer Oarrow_forwardAuto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 5 pistons produced each day, the mean and the range of this diameter have been as follows: Day Mean (mm) Range R (mm) 158 4.3 151.2 4.4 155.7 4.2 153.5 4.8 156.6 4.5 What is the UCL using 3-sigma?(round your response to two decimal places). 1. 2. 4.arrow_forwardRefer to Table S6.1-Factors for Computing Control Chart Limits (3 sigma) for this problem. Thirty-five samples of size 7 each were taken from a fertilizer-bag-filling machine at Panos Kouvelis Lifelong Lawn Ltd. The results were: Overall mean = 54.75 lb.; Average range R = 1.54 lb. a) For the given sample size, the control limits for 3-sigma x chart are: Upper Control Limit (UCL) = lb. (round your response to three decimal places).arrow_forward
- A company making tires for bikes is concerned about the exact width of its cyclocrosstires. The company has a lower specification limit of 22.8 mm and an upper specification limit of 23.2 mm. The standard deviation is 0.15 mm and the mean is 23 mm.What is the process capability index for the process?arrow_forwardThe results of inspection of DNA samples taken over the past 10 days are given below. Sample size is 100. Day 1 2 3 4 5 6 7 8 9 10 Defectives 7 9 9 11 7 8 0 11 13 2 The upper and lower 3-sigma control chart limits are: UCLp = (enter your response as a number between 0 and 1, rounded to three decimal places). LCLp = (enter your response as a number between 0 and 1, rounded to three decimal places).arrow_forwardOrganic Grains LLC uses statistical process control to ensure that its health-conscious, low-fat, multigrain sandwich loaves have the proper weight. Based on a previously stable and in-control process, the control limits of the x- and R-charts are: UCL-4.86, LCL- = 4.52, UCLR=1.344, LCLR = 0. Over the past few days, they have taken five random samples of four loaves each and have found the following: Based on the x-chart, is one or more samples beyond the control limits? Sample 1 2 3 4 5 Yes No Loaf # 1 4.8 4.4 4.5 4.6 5.0 Net Weight Loaf # 2 4.7 4.8 4.5 4.9 4.8 Loaf # 3 5.0 4.7 4.9 4.7 4.7 Loaf # 4 4.7 4.8 4.6 4.5 4.6arrow_forward
- A machine is used to fill cans of motor oil additive. A single sample can is selected every hour and the net weight of the can is obtained. Since the filling process is automated, it has very stable variability, and long experience indicates that s = 0.02 oz. The process target (process mean when in control) is 8.02 oz. A tabular cusum is being used for this process with standardized values h=4.5 and k=0.5. If the values of Cumulative sums at the end of measurement 7 were C," + = 0.030 and C,¯ = 0.0 , and measurement 8 is equal to Xg = 8.071, what will be the Cumulative sum at the end of measurement 8, that is C3 + = ? 0.041 0.071 0.051 0.046 0.061arrow_forwardConsider a p-control chart with 3-sigma limits at 0.02 and 0.08: (A) What is the sample size used? (B) If the process average shifts to p1=0.10, the probability of detecting the shift on the first subsequent sample =arrow_forwardBoxes of Honey-Nut Oatmeal are produced to contain 14.0 ounces, with a standard deviation of 0.15 ounce. For a sample size of 49, the 3-sigma x chart control limits are: Upper Control Limit (UCL) = ounces (round your response to two decimal places). Lower Control Limit (LCL-) = ounces (round your response to two decimal places).arrow_forward
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