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Spartan Plastic Limited

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Spartan Plastic LimitedCase StudyProblem Statement:Spartan Plastics Canada Limited is a subsidiary of Spartan International U.S.A. Spartan manufactured extruded plastic parts. Mr. David Angove was the vice-president of the company. It is a small company with only 50 employees, the company manufacturing process is complex, since the company had been improved the manufacturing process from the original to modified, there are still many problems appearing in the company.

The main problem for the company is to facing the high scrap rate and quality of the product. Another reason is the machine breakdowns, every time the machines stopped and restarted will make scraps out from the machines. Last reason is to produce new product will cause high …show more content…

Base on this point of view, new operators would not feel happy about that, because they are inexperience at the beginning, they need to learn from experience operators, which is a good learning coach, but Mr. Bailey just have the bias to operators.

Recommendation:1. Improve Just-in-time systemSpartan Plastic Limited need to improve Just-in-time system, it is control aims to maintain inventory level at zero, with an immediate objective of reducing the capital tied to the inventories. It is an important principle that able to eliminating waste throughout the production system. The waste can occur, through excess inventories and overly large lot sizes, both of which can cause unnecessarily long customer lead times. Let's explain the role of the core JIT practices in enhancing manufacturing performance. JIT manufacturing requires the establishment of JIT supplier relationships with suppliers; Spartan in this case, that is able and willing to deliver the needed quantities of parts as the needs arise and without any defects.

I. ReduceSetup time.

Refer to the case that the company needs to emphasize the reducing setup times. Planning, process redesign, and product redesign are the factors to reduce setup times. To achieve reduction in order lot size for purchase items, there are several requirements that have to done, first of all is to as possible as to maintain zero inventory, secondly is

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